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Maximizing hydropower efficiency with hydrogen production

Hydropower is a reliable source of energy. However, the inconsistent nature of water flows and electricity demand often challenges hydropower operators and reduces revenue.

To address these challenges, the Idaho National Laboratory (INL) and Pacific Northwest National Laboratory (PNNL) partnered with Idaho Power, which operates 17 hydroelectric projects, to analyze the economic and environmental impacts of integrating hydrogen production with hydropower plants. The project, funded by the Department of Energy’s Water Power Technology Office, aims to increase the revenue of hydropower plants.

There are two main types of hydropower plants: run-of-river and impoundment. Both types can be integrated with hydrogen production.

Run-of-river plants generate electricity based on the flow of the river, without the ability to store water for extended duration. However, their power output fluctuates with the river’s flow, which changes throughout the year. Impoundment plants can store and release water as needed to meet seasonal energy and water demands. These reservoirs often provide recreational opportunities as well.

Hydropower challenges

Both run-of-river and impoundment plants are less profitable during times of low demand.

Dan Wendt, a chemical engineer at INL and the principal investigator on the study, said:

Especially in the spring, there are times when there’s a lot of water flow that can be used for hydropower generation, but the power demand is low and power generation isn’t particularly profitable,

Although impoundment plants can store water, operators are still required to release it based on the plant’s Federal Energy Regulatory Commission license or other regulatory requirements, even if they aren’t generating power and profit.

Fred Noland, an environmental manager for recreation and public access at Idaho Power, said:

We have to let a certain amount of water go downstream to support environmental objectives like fish migration, water quality improvement and managing water supplies during a drought,

“There are a lot of challenges, but they’re not insurmountable.”

Another challenge for impoundment hydropower operators is maintaining downstream oxygen levels. Reservoirs and dams can reduce downstream oxygen levels, negatively impacting aquatic life.

Normally, as a river flows, the water tumbles and mixes, distributing oxygen throughout. When water is trapped behind a dam, it forms layers. The top layer is heated by the sun and the warmer water stays near the top, while the bottom layer remains cooler and oxygen-poor.

Water downstream from the dam can suffer from low oxygen when water is released from the reservoir’s oxygen-poor layer. To mitigate this, hydropower plants use special equipment or operational techniques, such as spilling water over the dam or turbine venting, which reduce water available for power generation.

Hydrogen integration offers solutions

Hydrogen production could keep hydroelectric plants operating at near maximum capacity, and profitability, even during periods of low demand. Instead of letting water flow through the dam without generating electricity or producing power that is sold at low prices, operators could use energy to produce hydrogen.

The project team used advanced modeling and analytical methods to explore deployment scenarios that would maximize the benefits of hydrogen integration. Researchers evaluated various case studies for Idaho Power to determine the best system configurations, operating modes and hydrogen use applications for their developing hydrogen strategy.

Hydrogen has multiple uses. Primarily, hydrogen is valuable for transportation fuels and the production of fertilizers, metal, pharmaceuticals, silicon chips and glass. It is used to refine petroleum into gasoline and diesel and to extend the shelf life of foods.

Wendt said,

If the hydropower plant were integrated with a hydrogen production facility, they could store the clean hydrogen for power generation when the demand is high or sell the hydrogen into a chemical or transportation fuel market where the pricing is more consistent,

Hydrogen can also be banked and turned back into electricity when demand exceeds what the plant can produce. By using hydropower and hydrogen generation in tandem, Idaho Power could provide more support to the grid and increase revenue.

Wendt said,

Adding hydrogen enhances grid stability and creates a more flexible power plant,

Oxygen, a byproduct of hydrogen production, can be added to the water as it flows through the power plant, which may be more cost effective than other oxygenation methods.

By producing hydrogen, Idaho Power could harness hydropower to improve power production and open new sources of revenue. Hydrogen production potentially increases revenue during low energy demand, and the oxygen byproduct can improve water quality.

Noland, who led a strategy council team to create a hydrogen roadmap for Idaho Power, said:

One of the things I think it’s important to pull from this is that sometimes you do the research and exploration, and it isn’t the right time or ‘no’ is the answer,

“INL and PNNL were able to connect data and information for it to be spatially and temporally valuable. It helped us understand the market and what would be needed.”

Maximizing hydropower efficiency with hydrogen production - Hydrogen Central

 

Posted by Morning lark
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Europe’s largest electrolyzer unveiled, can produce 8,000 tons of hydrogen annually

 

The 54MW PEM electrolyzer will produce up to one metric ton of hydrogen every hour, supporting BASF’s chemical production with reduced emissions.

 

Chemicals giant BASF announced that they have implemented Europe’s largest green hydrogen project to reduce carbon emissions.

 

Built with Siemens Energy, the 54MW PEM electrolyzer’s design enables it to supply the main plant with up to “one metric ton of this substantial chemical feedstock every hour,” according to BASF’s news release.

 

Described as “truly unique,” 72 stacks, or modules in which the electrolysis takes place, have been integrated into the production and infrastructure at the Ludwigshafen site. It is the largest project of its kind in Germany to date, making it an important pioneer as the industry strives to achieve climate targets. The emission-free water electrolyzer could reduce greenhouse gas emissions by up to 72,000 metric tons annually.

 

A big step forward for hydrogen production

 

As Germany’s largest proton exchange membrane (PEM) electrolyzer, it uses electricity from renewable sources to produce hydrogen free of emissions. The hydrogen is then “fed into the site’s hydrogen Verbund network and distributed to the production facilities as a raw material,” BASF’s press release explains.

 

The robust machine would primarily provide feedstock for chemical products, as demand is increasing for more output and less environmental waste. Currently, hydrogen is used to produce ammonia, methanol, and vitamins.

 

Additionally, BASF will,Supply hydrogen for mobility in the Rhine-Neckar Metropolitan Region, supporting the development of a hydrogen economy in the area.

 

As Katja Scharpwinkel, member of BASF SE’s Board of Executive Directors and Site Director Ludwigshafen said,

The commissioning of the electrolyzer makes it possible for us to support our customers in achieving their climate targets by offering them products with a lower carbon footprint.

 

She continued,

At the same time,

“we are gaining experience at our largest Verbund site with the integration and operation of a system that brings us another step closer to transforming our main plant in Ludwigshafen. We welcome the fact that the federal government and state government have recognized the importance of this technology and provided us with significant support toward the project’s implementation.”

 

The State of Rhineland-Palatinate and the German Federal Ministry for Economic Affairs and Climate Action provided up to €124.3 million for the plant’s construction.

 

Its 54MW PEM electrolyzer will generate 8,000 tonnes (8,818 tons) of hydrogen annually, replacing grey hydrogen.

 

Net zero emissions: the goal

 

Katrin Eder, Rhineland-Palatinate’s State Minister for Climate Protection, Environment, Energy, and Mobility said.

 

BASF has embarked on an ambitious path to net zero,

 

“In addition to progressively increasing its generation of electricity and process heat from renewable energies, the company also plans to use renewable raw materials as alternatives to the fossil energy sources currently employed, such as natural gas. Designed to produce green hydrogen as a raw material, the new electrolyzer at the Ludwigshafen location represents an important milestone and supports the achievement of Rhineland-Palatinate’s climate protection targets.”

 

Udo Philipp, State Secretary at the Federal Ministry for Economic Affairs and Climate Action, added,

 

A flagship project for the integration of hydrogen into a chemical production site has become a reality at the Ludwigshafen site.

 

“Through this collaboration, BASF is demonstrating what decarbonization of the industrial sector can look like in practice and inspiring further technological progress.”

 

Source:  Hydrogencentral

Posted by Morning lark
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  • Adsensys and Smart Energy Hub Sliedrecht launch a 10MW green hydrogen project using Enapter's advanced AEM electrolyzers.
  • This innovative project, expandable up to 30MW, will produce 450 kg of hydrogen daily per 1 MW, uniquely housed in a dedicated building rather than containers.

A significant breakthrough in green hydrogen production has been achieved in Sliedrecht as Adsensys collaborates with Smart Energy Hub Sliedrecht to launch a pioneering 10MW electrolyzer project. The site will use state-of-the-art Anion Exchange Membrane (AEM) electrolyzers provided by Enapter, a leading hydrogen technology company.

Initially established with a 10MW capacity, the project includes expansion possibilities to reach a total capacity of 30MW, significantly scaling regional green hydrogen production capabilities. Utilizing Enapter’s innovative AEM technology, each megawatt installed will efficiently produce around 450 kilograms of green hydrogen per day, setting a new standard in hydrogen generation efficiency.

Distinctively, the facility will be constructed within a specialized building rather than conventional containers. This approach aims to minimize the carbon footprint of the operation and significantly streamline maintenance processes.

The project's realization was enabled through the TSE subsidy secured by IMC Sliedrecht, highlighting the essential role of public-private partnerships involving regional stakeholders. The preliminary design phase of the installation is scheduled for completion by the end of April.

This initiative marks a crucial step forward in the Netherlands' journey toward sustainable energy solutions, reflecting the commitment of all involved partners to environmental stewardship and innovation.

Adsensys and Smart Energy Hub Sliedrecht Partner with Enapter

 

Posted by Morning lark
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