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高砂熱学がPEM型水電解、TMEICがIGBT整流器を納入

北海道千歳市にある「キリンビール北海道千歳工場」では、ビール製造工程で使用するボイラー用燃料の一部を、今年6月からグリーン水素へ転換する実証プロジェクトに取り組む。出力約2MWの太陽光設備で発電した電力を使い水の電気分解によって水素を製造する。

キリンビール北海道千歳工場
(出所:キリンビール)
 

 電気分解装置には、高砂熱学工業製のPEM(固体高分子)型、同装置に投入する直流電流を作り出す整流器にはTMEIC(ティーマイク)製のIGBT方式を採用する。製造した水素を活用するボイラーの設計は三浦工業が担当した。

キリンビール北海道千歳工場における水素製造・活用のイメージ
(出所:TMEIC)
 

 事業スキームとしては、三菱商事と高砂熱学が出資するMTグリーンエネルギー(東京都千代田区)が、水素製造設備の運転・維持管理を担い、水素を製造してビール工場に供給する。また、三菱商事クリーンエナジーが出資するMCKBエネルギーサービス(東京都千代田区)が、三浦工業製水素ボイラーを活用して水素由来蒸気を製造して供給する。

キリンビール北海道千歳工場における水素利用の事業スキーム
(出所:キリンビールなど)
 

 キリンビール、三菱商事、MCKBエネルギーサービス、高砂熱学工業、三浦工業の5社がプロジェクト概要を2月7日に発表した。またTMEICが整流器の納入に関して4月24日に公表した。

 ビール製造では、麦汁煮沸などの加温工程で大量の蒸気を使用する。従来は、ボイラーで化石燃料を燃やして蒸気を作っていたが、この一部を太陽光由来水素で置き換えることにより製造工程でのCO2排出を削減する。

 太陽光設備は約2MW規模、水電解装置は最大年間157tの水素製造能力を持つ。実証期間における水素供給量は年間70〜80tを想定する。これにより、年間最大約23%の熱需要を水素に代替し、年間約464tのCO2排出量を削減できる見込み。実証期間は10年間の予定で、他工場への展開なども検討していく。

 PEM型水電解装置は、すでに普及しているアルカリ水電解方式に比べて、小型化が容易で、太陽光によって変動する出力への応答性に優れるという特徴がある。TMEICが納入する水素製造用整流器は、高砂熱学製のPEM型水電解装置「Hydro Creator(ハイドロクリエイター)」の一部として組み込まれる。

 整流器は、従来、サイリスタ素子を使う他励式が一般的で、大容量に適しているものの高調波が発生するなどの課題もあった。TMEICはIGBTというパワー半導体を使った自励式を国内外でいち早く開発し、製品化している。IGBT方式は、高調波レス・高力率・低直流リップルなどの特長があり、変動する再生可能エネルギー由来の電源に向いている。

Posted by Morning lark
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A novel design using pure platinum, graphene-protective layer and porous carbon support could enable fuel cells to power heavy-duty trucks reliably

For trucks and heavy-duty vehicles that must travel long distances without frequent, time-consuming charging stops, batteries often fall short. Hydrogen fuel cells — which can be refueled as quickly as traditional gasoline — offer a cleaner, more efficient alternative.

Now, researchers at UCLA have made a breakthrough that could dramatically extend the lifespan of these fuel cells, making them a more viable clean energy source that can help bring sustainable, long-haul trucking closer to reality.

Led by Yu Huang, a professor of materials science and engineering at the UCLA Samueli School of Engineering, the research team has developed a new catalyst design capable of pushing the projected fuel cell catalyst lifespans to 200,000 hours, which is nearly seven times the U.S. Department of Energy’s target for 2050. Published in Nature Nanotechnology, the research marks a significant step toward the widespread adoption of fuel cell technology in heavy-duty vehicles, such as long-haul tractor trailers.

Although medium- and heavy-duty trucks make up only about 5% of vehicles on the road, they are responsible for nearly a quarter of greenhouse gas automobile emissions, according to federal estimates. This makes heavy-duty applications an ideal entry point for polymer electrolyte membrane fuel cell technology.

Because fuel cells are significantly lighter than batteries, they require less energy to move the vehicles. With a projected power output of 1.08 watts per square centimeter, fuel cells featuring the new catalyst can deliver the same performance as conventional batteries that weigh up to eight times more. This difference is especially relevant for heavy-duty vehicles, which not only carry substantial cargo but also tend to be much heavier than standard vehicles. In addition, building a national hydrogen-refueling infrastructure would likely require less investment than establishing an electric vehicle-charging network across the country.

Fuel cells work by converting the chemical energy stored in hydrogen into electricity, emitting only water vapor as a byproduct. This has made them a promising solution for cleaner transportation. However, the slow chemical reaction for the energy conversion has been a challenge, requiring a catalyst to achieve practical speeds.

While platinum-alloy catalysts have historically delivered superior chemical reaction, the alloying elements leach out over time, diminishing catalytic performance. The degradation is further accelerated by the demanding voltage cycles required to power heavy-duty vehicles.

To address this challenge, the UCLA team has engineered a durable catalyst architecture with a novel design that shields platinum from the degradation typically observed in alloy systems.

The researchers began by embedding ultrafine platinum nanoparticles within protective graphene pockets. Composed of a single layer of carbon atoms arranged in a two-dimensional honeycomb lattice, graphene is the thinnest known material. Despite its atomic thinness, it is incredibly strong, lightweight and highly conductive. These graphene-encased nanoparticles were then nested inside the porous structure of Ketjenblack, a powdery carbon material. This “particles-within-particles” design provides long-term stability while preserving the high catalytic activity essential for efficient fuel cell performance.

“Heavy-duty fuel cell systems must withstand harsh operating conditions over long periods, making durability a key challenge,” said Huang, who holds the Traugott and Dorothea Frederking Endowed Chair at UCLA Samueli. “Our pure platinum catalyst, enhanced with a graphene-based protection strategy, overcomes the shortcomings of conventional platinum alloys by preventing the leaching of alloying elements. This innovation ensures that the catalyst remains active and robust, even under the demanding conditions typical of long-haul applications.”

The new catalyst exhibited a power loss of less than 1.1% after an accelerated stress test involving 90,000 square-wave voltage cycles designed to simulate years of real-world driving, where even a 10% loss is typically considered excellent. These superior results project fuel cell lifetimes exceeding 200,000 hours, far surpassing the DOE’s target of 30,000 hours for heavy-duty proton exchange membrane fuel cell systems.

By successfully addressing the dual challenges of catalytic activity and durability, UCLA researchers’ innovative catalyst design holds great promise for the adoption of hydrogen-powered heavy-duty vehicles — an essential step toward reducing emissions and improving fuel efficiency in a sector that accounts for a substantial share of transportation energy use.

The team’s findings built on its earlier success in developing a fuel cell catalyst for light-duty vehicles that demonstrated a lifespan of 15,000 hours — nearly doubling the DOE’s target of 8,000 hours.

The new study’s lead authors are UCLA Ph.D. graduates Zeyan Liu and Bosi Peng, both advised by Huang, whose research group specializes in developing nanoscale building blocks for complex materials, such as fuel cell catalysts. Xiaofeng Duan, a professor of chemistry and biochemistry at UCLA, and Xiaoqing Pan, a professor of materials science and engineering at UC Irvine, are also authors on the paper. Huang and Duan are both members of the California NanoSystems Institute at UCLA.

Other authors on the paper are Yu-Han “Joseph” Tsai and Ao Zhang from UCLA, as well as Mingjie Xu, Wenjie Zang, XingXu Yan and Li Xing from UC Irvine.

UCLA’s Technology Development Group has filed a patent on the technology.

 

UCLA Breakthrough Extends Fuel Cell Lifespan for Clean Trucking

 

UCLA Breakthrough Extends Fuel Cell Lifespan for Clean Trucking - Fuelcellsworks

Researchers at UCLA have developed a new catalyst design that can extend the lifespan of fuel cells to over 200,000 hours, making them a viable clean energy source for heavy-duty vehicles.

fuelcellsworks.com

 

Posted by Morning lark
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MI 4MW PEM Electrolyser Boosts Green Hydrogen Production at API SARPOM Refinery

IMI is supplying a 4 MW PEM electrolyser to the SARPOM Refinery in Trecate, Novara, Italy operated by IP Gruppo API.

The investment forms part of API’s ‘Impianto di Produzione Idrogeno Verde’ (Green Hydrogen Production Plant) project. Funded by the Piedmont Region through the Piano Nazionale di Ripresa e Resilienza (National Recovery and Resilience Plan), this initiative aims to produce green hydrogen using energy generated by two photovoltaic fields located within the refinery. These fields will deliver an estimated annual production of more than 8,500 MWh of renewable energy.

Hydrogen will be produced by a 4 MW PEM electrolyser designed and built by IMI, which will be installed in a decommissioned area of the refinery previously used for hydrocarbon storage. This area will be revitalised, aligning with the regional funding guidelines. The estimated annual production is at least 167 metric tons of renewable hydrogen, which will replace a portion of the non-renewable hydrogen currently used in refining processes.

Factory testing was completed in December 2024, and the final assembly of the electrolyser is already underway, with delivery and commissioning planned for the first half of 2025.

Giuseppe Buscemi, EMEA President of Process Automation at IMI, said:

This project showcases the power and versatility of our PEM electrolysers.

“We are pushing decarbonisation forward within heavy industry, and our work with API sets a great precedent as one of Italy’s first 4 MW PEM hydrogen electrolysers.”

One of the IMI VIVO electrolyser’s key strengths is its electrical connection system. Use of Insulated Gate Bipolar Transistors’ (IGBT) high-frequency switching technology improves the quality of energy supplied to the electrolyser while also offering greater modularity, making the system more flexible.

Each skid-mounted module from IMI incorporates a complete system for water treatment, purification, and cooling, designed with robust safeguards at every stage. Advanced calculation techniques, such as finite element analysis (FEA), evaluate the impact of overpressure on oxygen vessels, while fluid dynamics simulations continuously monitor hydrogen leaks to ensure the efficiency of venting fans. Additionally, a detailed hazard and risk analysis (HAZOP) is conducted, informed by IMI’s experience in the oil & gas sector to ensure reliability and operational security.

 

IMI 4MW PEM Electrolyser Boosts Green Hydrogen Production at API SARPOM Refinery - Hydrogen Central

 

IMI 4MW PEM Electrolyser Boosts Green Hydrogen Production at API SARPOM Refinery - Hydrogen Central

IMI 4MW PEM Electrolyser Boosts Green Hydrogen Production at API SARPOM Refinery IMI is supplying a 4 MW PEM electrolyser to the SARPOM

hydrogen-central.com

 

Posted by Morning lark
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Duferco Energia and Ansaldo Green Tech have signed a strategic agreement for the supply and commissioning of a 1 MW electrolyser, designed to produce green hydrogen as part of the Hydrogen Valley project in Giammoro, in the province of Messina, Sicily, Italy.
 

Supported by the National Recovery and Resilience Plan (PNRR) through the Sicilian Region, this initiative represents one of the key projects of European relevance in the energy transition and the development of Italy’s hydrogen value chain.

The electrolyser, supplied by Ansaldo Green Tech, employs anion exchange membrane (AEM) technology, offering high efficiency and operational flexibility. Developed within the framework of the IPCEI project and funded by the European Union’s ‘NextGenerationEU’ programme, the system will be assembled on a new production line currently under construction in Genova Campi, Italy. It will be capable of producing over 500 kg/d of green hydrogen, with optimised energy consumption and a purity level of 99.9%.

The Giammoro Hydrogen Valley project includes the installation of a 4 MW photovoltaic system to power the electrolyser, enabling the production of around 100 tpy of green hydrogen. The hydrogen produced will primarily support the decarbonisation of key industrial sectors, including steel, logistics, and mobility.

With a total investment of €10 million, the Hydrogen Valley project represents a sustainable development model for southern Italy. It is expected to significantly boost the local economy by creating new job opportunities and promoting the growth of industries related to the production and distribution of green hydrogen.

“The Hydrogen Valley in Sicily represents a concrete step toward the energy transition and the strengthening of the island’s energy independence,” said Massimo Croci, CEO of Duferco Energia. “This initiative will not only generate environmental benefits but also provide new economic and employment opportunities for the region. Environmental sustainability can go hand in hand with industrial and social development.”

“We are proud to contribute to the Giammoro-Messina Hydrogen Valley project led by Duferco Energia,” added Vittorio Olcese, CEO of Ansaldo Green Tech. “This agreement is a strong endorsement of Ansaldo Green Tech’s technology, focused on efficiency and flexibility in the production of green hydrogen to decarbonise sectors such as mobility, logistics, and hard-to-abate industries like steel.”

The initiative is aligned with the European decarbonisation strategies outlined in the RePowerEU plan, which aims to reduce reliance on fossil fuels and accelerate the adoption of renewable energy. The Giammoro Hydrogen Valley will therefore contribute not only to local environmental sustainability but also to the EU’s climate neutrality goals.

Duferco Energia and Ansaldo Green Tech sign agreement for green hydrogen production | Global Hydrogen Review

 

Duferco Energia and Ansaldo Green Tech sign agreement for green hydrogen production

Duferco Energia and Ansaldo Green Tech have signed an agreement for the supply and commissioning of a 1 MW electrolyser, designed to produce green hydrogen in Giammoro, Sicily, Italy.

www.globalhydrogenreview.com

 

Posted by Morning lark
, |

 

Sunlight and sugarcane waste power hydrogen production at rate four times higher than commercialization benchmark

 

A technology for hydrogen (H2) production has been developed by a team of researchers led by Professors Seungho Cho and Kwanyong Seo from the School of Energy and Chemical Engineering at UNIST, in collaboration with Professor Ji-Wook Jang’s team from the Department of Materials Science and Engineering at UNIST.

 

Their research is published in the journal Nature Communications.

 

This innovative method utilizes biomass derived from sugarcane waste and silicon photoelectrodes to generate H2 exclusively using sunlight, achieving a production rate four times higher than the commercialization benchmark set by the U.S. Department of Energy (DOE).

 

H2 is recognized as a next-generation fuel since it emits no greenhouse gases when burned and stores energy at a density 2.7 times greater than gasoline. Despite this, the majority of H2 produced today is derived from natural gas, a process that generates substantial carbon dioxide emissions.

 

The research team has developed a photoelectrochemical (PEC) H2 production system that facilitates H2 production without carbon dioxide (CO2) emissions by utilizing furfural extracted from sugarcane waste.

 

In this system, furfural is oxidized at the copper electrode to produce H2, with the residual material converting into furoic acid, a high-value product.

 

H2 is produced at both electrodes in this system. At the opposing silicon photoelectrode, water is also split to yield H2. This dual production mechanism theoretically doubles the production rate compared to conventional PEC systems, with the actual performance reaching 1.4 mmol/cm2·h, nearly four times the U.S. Department of Energy’s target of 0.36 mmol/cm2·h.

 

The H2 production process begins when the photoelectrode absorbs sunlight and generates electrons. Crystalline silicon photoelectrodes are advantageous for H2 production due to their capacity to generate a significant number of electrons. However, the low voltage generated (0.6 V) makes it challenging to initiate H2 production reactions without external power.

 

The research team addressed this issue by introducing the oxidation reaction of furfural on the opposing electrode to balance the system’s voltage.

This innovative method utilizes biomass derived from sugarcane waste and silicon photoelectrodes to generate H2 exclusively using sunlight, achieving a production rate four times higher than the commercialization benchmark set by the U.S. Department of Energy (DOE).

 

H2 is recognized as a next-generation fuel since it emits no greenhouse gases when burned and stores energy at a density 2.7 times greater than gasoline. Despite this, the majority of H2 produced today is derived from natural gas, a process that generates substantial carbon dioxide emissions.

 

The research team has developed a photoelectrochemical (PEC) H2 production system that facilitates H2 production without carbon dioxide (CO2) emissions by utilizing furfural extracted from sugarcane waste.

 

In this system, furfural is oxidized at the copper electrode to produce H2, with the residual material converting into furoic acid, a high-value product.

 

H2 is produced at both electrodes in this system. At the opposing silicon photoelectrode, water is also split to yield H2. This dual production mechanism theoretically doubles the production rate compared to conventional PEC systems, with the actual performance reaching 1.4 mmol/cm2·h, nearly four times the U.S. Department of Energy’s target of 0.36 mmol/cm2·h.

 

The H2 production process begins when the photoelectrode absorbs sunlight and generates electrons. Crystalline silicon photoelectrodes are advantageous for H2 production due to their capacity to generate a significant number of electrons. However, the low voltage generated (0.6 V) makes it challenging to initiate H2 production reactions without external power.

 

The research team addressed this issue by introducing the oxidation reaction of furfural on the opposing electrode to balance the system’s voltage.

 

Additionally, this system employs an interdigitated back contact (IBC) structure to minimize voltage losses within the photoelectrode and wraps the electrode in nickel foil and glass layers to protect it from the electrolyte, ensuring long-term stability.

 

The submerged structure of the silicon photoelectrode provides a self-cooling effect, demonstrating superior efficiency and stability compared to external coupling structures, where the battery generating electricity through water decomposition and the electrolyzer producing H2 are separate entities.

 

Professor Jang stated,

This technology achieves an H2 production rate from solar energy that is four times higher than the commercialization standard set by the U.S.

 

“Department of Energy, playing a crucial role in enhancing the economic viability of solar H2 and ensuring competitive pricing against fossil fuel-based H2.”

 

Source:  Hydrogencentral

Posted by Morning lark
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